Aspen Sales can help you locate the best in machined medical parts and gears in the industry. Our manufacturers work in a variety of materials for a prototype to production runs. Our Manufacturers can offer you:
High Precision Grinding
Centerless Grinding (Plunge and Thru feed)
Surface Grinding
I.D. (Inside Diameter) Grinding – O.D. (Outside Diameter) Grinding
Cylindrical Grinding – Precision grinding of bar stock to custom O.D. sizes and close tolerances.
Mirror Grinding Finish
Grinding Surface Finishes:
64 RMS / 32 RMS / 16 RMS / 8 RMS and even 1 RMS (depending on the part)
Additional Finish Callouts:
Precise Buffing – Quality Fine Polishing – High Precision Lapping – Precision I.D. Honing
Fine Finish Tumbling
CNC Close Tolerance Grinding
Precision Machined Parts
Machining Capabilities Such as:
Precision Swiss screw machines that hold up to .0001 tolerances
7 axis CNC Swiss screw machining
Live tooling
CNC Swiss automatics to 13/16” diameter bar
CNC bar 1 1/16” and chucker to 5.0” diameter
Cylindrical grinding
Centerless grinding
Surface grinding
Concentricity to .000025” or less
Can hold tolerances to .000025”
Turning holding tolerances to .0001”, producing high precision small parts up to 13/16” diameter, length to 6’, volume of 1 to 150,000
Laser Machining Services
Laser cutting, drilling, marking and welding
Scribing laser ablation
Shape-setting
Minute laser drilling capabilities and marking
In addition, we specialize in machining holes that span from .0008” to larger diameters.
Laser Cutting
Creating custom parts from specifications. Can cut materials up to 32 thousandths thick, mainly stainless steel. Holes from .001” to larger diameter.
Laser Drilling
Laser and 7 axis CNC Machine. Small diameter .001” holes and larger
Laser Marking
Marking parts per specification. No wear, permanent markings/identification. Will not contaminate processes or flake off or wear off.
Laser marking would be used for medical devices, aerospace and electronics and anything that needs to be marked. It puts a permanent mark on material without adding material (paint, varnish, etc.). It discolors the material without warping or changing the characteristics of the material being marked (not suited for some materials, problems come when that material contains Chlorine, ie Polyvinyl Chloride ). This can be done on very small parts.
Shape Setting
Laser cutting of precision parts to specified shapes.
Cutting small blanks or shapes, could be a finished part when cut or additional machining or finishing applied to a blank (as in “a blank slate”).
Minute Laser Drilling Capabilities and Marking
Very high precision small holes for small parts
Special Finishing Services
Honing
The honing process offers low capital equipment cost, high metal removal rates and extreme accuracy. It can also be used on a variety of materials. Honing is an abrasive machining process that improves ID finish using mandrel and lubricants with specific properties to finish to precise dimensions. Finishing cylinders is a very common application for the honing process.
Tumbling
Mixing parts with specific media for tumbling and vibrating to accomplish desired microfinish. Could be tumbled with ceramic balls or cones, rough/hard granular material or softer media. Tumble finishing is ideal for smoothing and polishing a rough surface on small parts. Also known as vibratory deburring, this process is used to clean, deburr, descale, burnish, polish, brighten or prepare parts for further finishing.
Lapping
Used on the surface of parts to improve the finish. Using Arizona stone, Diamond stone, ceramics and others, lapping can be used to create a particular surface roughness. In addition, this process can create very accurate surfaces, usually flat. Lapping works by rubbing two surfaces together with an abrasive between them until the desired finish is achieved.
Materials
Machined Material Type
Stainless Steel – Aluminum – Titanium
Steel – Tool Steels – Brass
Bronze – Beryllium – Copper
Nickel – Plastics – Extensive line of exotics
Gears – Cutting, Finishing & Materials
Gear Cutting Method
Shaping – Milling
Primary Capabilities
Die Forming-Secondary
Finishing-Secondary – Heat Treating-Secondary – Machining -Primary
Materials (Metals)
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Stainless Steel
Aluminum
Iron
Copper (OFE)
Brass
Copper Nickel
Super Nickel
Titanium
Materials (Exotic & Precious Metals)
Inconel
Monel
Kovar
Hastelloy
High Nickel Alloys
ABS (Acrylonitrile Butadiene Styrene)
Polycarbonate
Acrylic
Nylon
Polyetheretherketone (PEEK)
PTFE
Polypropylene
Polystyrene
PVC (Polyvinyl Chloride)
Secondary Services
Turning – Milling – Centerless Grinding – Honing – Sawing – Welding
Surface Treating – Pressing – Heat Treating – Program Management Engineering Management – Castings – Molding –
Finish
Plating
Powder Coating
Liquid Painting
PAD Printing
Silk Screening
Hard Coating
Anodizing
Chrome
Silver
Nickel
Gold
Chem Film
Passivate
Electropolish
Prototyping
Prototype parts machined according to your specifications from the intended material of construction. We can machine prototypes as large as 6” in length, 18” in width, 40” in height, and 23” in diameter from almost any type of metal, exotic alloy, or engineered polymer. Able to hold to, tight ±.0001” tolerances, we utilize precision calibrated CMMs, 3D vision systems, and NIST traceable gauge standards to guarantee strict dimensional integrity to assure the validity of your pre-production design assessment and functional evaluation.
Assembly Service
We provide assembly services developed to focus on specific customer needs. We have considerable expertise in setting up flexible and lean work cells to provide a turnkey manufacturing environment for highly configurable, complex, automated and box build assemblies and sub-assemblies. We leverage advanced technologies to ensure consistency, precision, and quality at every stage of the process, our services can help you reduce costs and add value by eliminating extra steps.
Precision CNC Milling and Machining Capabilities:
Machining Processes
Milling
Drilling
Boring
Turning: Contour Turning – Form Turning – Taper Turning – Straight Turning
Threading: External – Internal
Tapping
Thread Milling
Knurling
Gear Hobbing
Broaching
Counterboring
Countersinking
Pocketing
Profiling
Reaming
Parting/Cutting
Facing
Spline